Shipping in winter can be tricky. Freezing and cold temperatures, frost, and condensation can all take their toll on your boxes and the products inside. The last thing you want is a customer opening a soggy or damaged package… and your business footing the bill.
Choosing the right boxes for cold weather shipping is important. This helps your products arrive safely and keeps your customers happy.
Why Winter Can Be Tough on Boxes

Cold makes cardboard less flexible, so it’s more likely to tear, dent, or even collapse during transit. On top of that, snow, sleet, or condensation can weaken packaging, especially if you’re shipping items that don’t like moisture. Freezing temperatures or damp conditions put electronics, cosmetics, drinks, and food at risk.
Go Heavy Duty
Standard single-wall boxes just don’t cut it in winter. Double walled or heavy duty corrugated boxes provide extra protection for your products. They also offer some insulation from the cold. At Reuseabox, we have a wide range of used, new, and surplus boxes with different strengths, perfect for fragile or temperature-sensitive items.
Add Some Insulation
If you’re shipping particularly sensitive products, a bit of extra padding goes a long way. Bubble wrap, foam inserts, thermal liners, or paper padding like our honeycomb paper can keep the products secure and steady inside the box.
Get the Size and Weight Right
Overfilling boxes or leaving items loose inside is asking for trouble, especially when the cardboard is brittle. Pick boxes that fit snugly and spread weight evenly; this reduces the risk of crushing and keeps everything secure and minimises shipping challenges.
Keep It Sustainable
Shipping during the winter months doesn’t have to mean more waste. Reusing boxes is one of the easiest ways to cut your environmental impact. A good quality used box is just as strong as a new one, and most boxes can be reused 3–4 times before they need recycling. So, you’ll save money, save time, and keep your carbon footprint down, all at the same time.
Handle with Care
Even the toughest box can fail if it’s treated roughly. Make sure you clearly label fragile or upright-only packages and remind your shipping partners that winter handling needs a bit more attention.
Shipping in cold weather takes a little extra planning, but the right boxes make all the difference. Heavy duty cardboard, insulation, moisture protection, and correct sizing help your products arrive safe and sound, whatever the weather.
Don’t let winter slow you down. Choose the right (and used!) boxes and ship with confidence this season.
7 October 2025
11 November 2025

